Tool Monitoring System

REITMS-2020

  • Direct detection using a high-precision sensor ; not indirect calculation using “NC data”
  • No interference of the Cycle Time ; “Zero” in loss time.
  • Unlimited detection by the number of tools attached to the machine; Monitoring per axis.
  • Up to 12 machines tools can be monitored with 1(one) monitoring PC at the same time.
  • Condition : For each machine there must be a (sensor module + signal terminal) installed.
  • Detection can be over Ø 0.38 drill ;
  • The world’s first aluminum material : M3.5 roll-tap damage detection successfully
  • Various Conditions for “Machine Stop” if to meet limit condition ;

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Monitoring Program

 
Quality Certification
  • Reasonable Price - Most Companies have a ROI in at least in 3 months.
  • Three (3) version by function -economy, standard & premium will save customers money.
  • In cases of abnormal operation, an alarm is activated to signal the use of the tool monitoring system
  • At all times this system is used for – Compulsory Function of Production Management!
  • Two(2) domestic patents – PAT. Nr. 10-0952619 & ISO 9001 acquisition.
  • Diversification of sale overseas- US, China and Taiwan, India, Mexico, Japan & Poland
  • Registered the top auto-supplier & machine maker
Aimed at the Administrator

Aimed at the Administrator / Top-Manager for Cost Control of Tooling

  • Automatic DB storage – black box function - in the tool monitoring s/w file.
  • Monitor if Functioning, Non-Running, Time of Cycle and Cause of Errors.
  • Automatic 30days data saving –USB output
  • Use FTP S/W for tool monitoring(REITMS), data can be downloaded to the network system Server.
  • Tool Trend, Alarm History Management and Analysis of Data Provided.
Aim at the operator
  • Realization of quality management - exclusive tool monitoring display(12.1 inch touch screen).
  • Easy operator identification - a separated warning light occurs based on the condition.
  • Simple operation (5 min. of basic training to understand the system).
  • Software worldwide language support.
  • Optimized “Linux”(OS cost zero operating). If necessary WINDOW OS is possible.

Techna-Check®

The TC6400 series units are standalone systems capable of monitoring between 1-8 motors with one unit. Each channel has the capability to monitor up to 64 unique tools or cutting processes. They have an 8” color display and all programming can easily be done through the face of the unit without the need for an external PC.

  • Built in 8” color display and membrane keyboard
  • Monitors 1-64 tools or cutting processes per motor
  • Parameter setup is done through the front plate of the unit
  • Panel door mounted or custom enclosure available
  • Independent limits for Break, Blunt, Missing and Idle supervision
  • Curve enveloping feature for limits
  • On board data collection
  • Optional Profibus available
  • Touch Point limit used for grinding and balancing machines
  • Password protected

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Monitoring Program

Ultra Fast & Precise Transducers

The Ultra-fast Techna-Check transducers are developed specifically for Machine Tool Monitoring applications and can monitor both AC and DC loads. These sensors mount in the electrical cabinet of the machine and communicate with the Techna-Check units using the proprietary TTBUS network.

  • Technologically advanced three-phase sensors guarantee exact measurements of the input or output supply of a motor drive by measuring true power (P = √3 x U x I x Cosϕ)
  • Vibration sensors are available to sense damage to tools or improper spindle balance
  • Compact Din rail mounted design
  • Different Hall Sensors sizes available depending on motor sizing
  • HS-1 Motors to 15HP
  • HS-2 Motors to 30HP
  • HS-3 Motors greater than 30HP